Avion Renovations Have Begun – The Lounge

When we purchased Armani it was with the knowledge that it needed a lot of interior work. The outside skin and “bones” were in great shape even after having sat in a field for the last 12 years.

Armani at Ojo Caliente! Notice the lack of awning and AC shroud! πŸ™‚ Great skin and bones tho!

But the inside was rough. Not only was it REALLY dirty, a lot of the cabinet doors were warped not to mention we had no way of knowing what systems worked or not.

We also knew it had an electrical issue. The previous owners (an RV “flipper” that dealt in Avion’s and Airstreams) had rigged up the breakers to make sure the outlets worked but that was really unsafe! Fortunately Mark is a wiz with electric and between he and Doug they got the issue sorted out and now we have nice safe GFCI breakers and nothing trips when it is plugged in! Safety first, folks!

Our next project was to get rid of the nasty dirty couch in the lounge area and to get the parquet floor pulled up that someone had put down over the original linoleum. Like I said, really REALLY dirty!

The lounge area – this nasty couch bed needed to GO!
Doug removing dirty couch bed!
All out and now at the dump!
What’s behind door number 1? GROSS!!!

After that was accomplished and all the adhesive scrubbed up (hours upon hours with multiple bottles of Goo Gone), everything cleaned and painted it was ready for the rebuild!

Ahhhh!!! MUCH better! Let the build begin!

As I mentioned in my previous post, Doug is a master carpenter and he has already remodeled their Avion so we drew from his experience and got going on our new “L” shaped lounge!

As all us RVers know, weight is a major concern. We didn’t want to add a ton of weight by using 2×4’s. Doug used 1/2″ plywood strips to create a box (glued and nailed together) to create the legs. He used the same plywood strips to create brackets in between and 2×2 posts against the wall for the base support. Then plywood sheets to form the base of the seat. It goes all the way to the back wall so now behind the back of the couch we will have storage not to mention all the room underneath!

Doug wanted everything nice and light! You see here the beginning of the legs he built.
Installing the base for the lounge!
Getting there!
It’s starting to look like a couch now!
Look at all that storage we will have underneath and behind the back cushions!
The arm rest being built
The back cushion supports
Painted and ready for cushions!

Now before you think this is not sturdy let me tell you, it is SOLID! We are extremely impressed with the quality of this build and if you need any restoration work on your rig we would highly recommend Doug! He is the best!!

And now for the finished project!

The “L” shaped lounge with cushions installed!
The “L” shaped lounge. Β There will be a cushioned bumper on the wall to lean against.
The view of the lounge with the arm rest! There will be a cushioned bumper on it as well.

We are very pleased how this all turned out! Β I made the cushions myself using 4″ high density foam, batting and material wrapped around and stapled to a board that fit in the appropriate space. Β It will be easy to change the fabric in the future if we wish or need to.

Now that the lounge is done we moved onto the old dresser area and tore all that out to build in a new desk! Β We’ve also installed an awning and I will be posting on that soon. Β Stay tuned! πŸ™‚

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